Blog Post #1 | Jabro Games | jabrogames.com
Vacuum forming is one of the most versatile and cost-effective manufacturing processes available for producing plastic parts and components. At Jabro Games, we use vacuum forming to create high-quality, durable products for a wide range of applications — including custom game components, display pieces, and packaging inserts.
How Does Vacuum Forming Work?
The process begins by clamping a flat sheet of thermoplastic material in a frame and heating it until it becomes pliable. The softened sheet is then stretched over a mould — called a tool — and a vacuum is applied beneath it, drawing the plastic tightly against the mould’s surface. Once cooled, the plastic retains the shape of the mould and can be trimmed to the required dimensions.
What Materials Are Used?
A variety of thermoplastics can be vacuum formed, including ABS (acrylonitrile butadiene styrene), HIPS (high impact polystyrene), PVC, PETG, and polycarbonate. The choice of material depends on the intended application — factors such as required rigidity, temperature resistance, impact strength, and surface finish all influence material selection.
What Are the Advantages?
Vacuum forming is highly adaptable, capable of producing both simple and complex shapes. Tooling costs are significantly lower than injection moulding, making it an attractive option for small to medium production runs. The process also allows for rapid prototyping, enabling designers to test and refine designs quickly.
Whether you are looking for custom thermoformed trays, game inserts, or display components, Jabro Games has the expertise to bring your vision to life. Visit jabrogames.com to learn more about our vacuum forming capabilities.