Blog Post #4 | Jabro Games | jabrogames.com
At Jabro Games, we believe that transparency and communication are fundamental to a successful manufacturing partnership. That is why we take our clients through every stage of the production process, from the initial design discussion to the delivery of finished components.
Stage 1: Consultation and Design Brief
Every project begins with a detailed conversation about your requirements. We discuss the intended application, required dimensions, material preferences, quantity, and budget. This allows us to provide accurate guidance and a realistic production timeline from the outset.
Stage 2: Tooling Design and Manufacture
Once the brief is agreed, our team designs and manufactures the mould tool. The quality and precision of the tool directly determines the quality of the finished part. We use durable materials for tooling that is intended for repeat production runs, and more accessible materials for prototype or short-run tooling.
Stage 3: Material Selection and Forming
With the tool complete, we select and prepare the appropriate thermoplastic sheet and begin the forming process. Our experienced operators monitor temperature, vacuum pressure, and cooling time carefully to ensure consistent, high-quality results across the entire production run.
Stage 4: Trimming and Finishing
Once formed and cooled, parts are trimmed to the required dimensions using CNC cutting or hand trimming techniques, depending on the complexity of the design. Secondary operations such as printing, painting, or assembly can also be carried out at this stage.
Stage 5: Quality Inspection and Delivery
Every batch undergoes a thorough quality inspection before despatch. We check dimensional accuracy, surface quality, and consistency across parts. Orders are packaged carefully to prevent damage in transit and delivered to your specified address.
To begin your project with Jabro Games, visit jabrogames.com and submit an enquiry. Our team will respond promptly with initial guidance and next steps.