The Role of Vacuum Forming in Custom Board Game Production

Blog Post #2 | Jabro Games | jabrogames.com

The board game industry has seen remarkable growth in recent years, with a surge in independent designers and publishers bringing innovative games to market. At Jabro Games, we support this creative community by producing high-quality vacuum formed components that elevate the player experience.

Game Trays and Insert Systems

One of the most common applications of vacuum forming in board game production is the creation of thermoformed inserts. These precision-formed trays organise game components — cards, tokens, miniatures, and dice — neatly within the box. A well-designed insert not only enhances the aesthetic presentation of a game but also dramatically reduces setup and pack-down time.

Custom Miniature Packaging

For games with miniatures or detailed plastic components, vacuum formed packaging protects pieces during transit and retail display. The tight-fitting nature of thermoformed packaging prevents movement and reduces the risk of damage, which is particularly important for premium games with finely detailed pieces.

Prototype Development

Vacuum forming is an excellent tool for game designers at the prototyping stage. Small-run production allows designers to test component layouts, assess usability, and gather feedback before committing to larger print runs. The relatively low cost of tooling makes iteration more affordable than alternative manufacturing methods.

Working with Jabro Games

Our team works closely with game designers and publishers to understand their specific requirements and produce components that meet their quality expectations. From initial concept to finished product, we offer guidance at every stage of the process. Contact us at jabrogames.com to discuss your project.

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