Food packaging is one of the largest application areas for vacuum forming globally. The process is uniquely well suited to the demands of the food industry — capable of producing hygienic, lightweight, visually appealing packaging in high volumes with fast turnaround. At Jabro Games, we produce thermoformed food-safe packaging components and can advise on material selection and design for food contact applications.
Why Vacuum Forming Suits Food Packaging
Food packaging must meet exacting standards for hygiene, food contact safety, barrier properties, and structural integrity. Vacuum forming delivers consistent, smooth-surfaced parts that are easy to clean, free from internal voids or seams, and can be produced from a range of materials that hold specific food contact approvals.
Common Food Packaging Applications
Vacuum formed trays are used extensively across the food industry — for meat, poultry, fish, fresh produce, bakery products, and prepared meals. Blister packs protect and display individual confectionery items. Clamshell containers provide tamper-evident packaging for sandwiches, sushi, and other ready-to-eat products. Deli and compartmentalised trays allow multiple food items to be packaged together without cross-contamination.
Material Selection for Food Contact
PETG and PET are the most widely used materials for food contact vacuum forming applications, offering clarity, rigidity, and compliance with food safety standards. HIPS is used where clarity is less important and cost efficiency is the priority. Recycled content materials are increasingly available for brands with sustainability commitments.
Shelf Appeal and Branding
Beyond functionality, vacuum formed food packaging contributes to shelf appeal. The clarity of PETG allows the product to be the hero, while custom tray colours, textures, and in-mould labelling options support brand differentiation. We work with food brands and packaging designers to deliver solutions that perform both functionally and commercially.
Contact Jabro Games at jabrogames.com to discuss a food packaging project.